Alloys · 7075

7075 Aluminum: Very High Strength for Critical Parts

In short

7075 is an aluminum–zinc–magnesium–copper alloy and one of the strongest aluminum alloys in common use — about 570 MPa tensile and 500 MPa yield in T6 — approaching many steels at a third of the weight. It machines well but is not suitable for welding and is less corrosion resistant than 6000-series alloys, so it is used for highly stressed machined parts, molds and tooling, and high-performance sporting goods.

Solid aluminum round rod, 36 mm diameter
7075 rodCharMax Aluminum
Main elements
Zn 5.1–6.1 % · Mg 2.1–2.9 % · Cu 1.2–2.0 %
Tempers
O · T6 · T651
Tensile (T6)
≈ 570 MPa
Density
2.81 g/cm³
Forms
Rod, bar, plate, profiles

01Chemical composition

ElementSiFeCuMnMgCrZnTi
Weight %≤ 0.40≤ 0.501.2–2.0≤ 0.302.1–2.90.18–0.285.1–6.1≤ 0.20

Registered limits; remainder aluminum.

02Properties

Property7075-O7075-T6 / T651
Tensile strength Rm≈ 230 MPa≈ 570 MPa
Yield strength Rp0.2≈ 105 MPa≈ 500 MPa
Elongation≈ 17 %≈ 11 %
Hardness≈ 60 HB≈ 150 HB
Thermal conductivity≈ 130 W/m·K≈ 130 W/m·K

Indicative values from published typical and minimum data; properties depend on temper, product form and thickness. The mill certificate for each lot is the controlling document.

03Trade-offs to know

  • Not for welding — fusion welding causes cracking and severe strength loss; join mechanically.
  • Lower corrosion resistance than 6000-series alloys — anodizing is recommended.
  • Slower to extrude — simpler, thicker sections are preferred.
  • Machines very well — the reason it dominates molds, tooling plates and precision parts.

04Typical applications

  • Molds and tooling plates
  • Highly stressed machined components
  • Inline-skate frames and sporting goods
  • Premium device frames
  • Aerospace-style fittings and brackets

05Frequently asked questions

How strong is 7075-T6 aluminum?

About 570 MPa tensile and 500 MPa yield — roughly twice 6061-T6 and among the highest of any common aluminum alloy.

Can 7075 aluminum be welded?

Not by conventional fusion welding. Use mechanical fastening or choose 7005 or 6061 if the part must be welded.

Last updated September 17, 2026 · Reviewed by the CharMax Aluminum engineering team

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