Quality

Quality you can verify, from billet to packing

In short

CharMax Aluminum runs a five-level quality control process — raw material, die and first article, extrusion, aging and finishing, and final inspection — under ISO 9001 and IATF 16949:2016. Billets are cast from primary aluminum only and verified on a SPECTROMAX spectrometer, and surface quality and dimensional tolerances are held better than the GB/T high-precision grade.

Technician analysing aluminum samples on a benchtop direct-reading spectrometer
Direct-reading spectrometer — chemical compositionCharMax Aluminum

Inspection plan

Five-level quality control

Quality is built into each step of the chain — starting with the metal itself — rather than inspected in at the end.

  1. Raw material

    Primary aluminum only — no recycled scrap. Every melt analysed on our SPECTROMAX spectrometer before billets are released.

  2. Die & first article

    New dies: first samples measured against your drawing; dimensional report sent for approval.

  3. Extrusion

    First-off and periodic checks of dimensions, straightness, twist and surface during every run.

  4. Aging & finishing

    Hardness confirms temper; film thickness, adhesion, gloss and color are checked against the approved panel.

  5. Final inspection

    Visual, dimensional and packing checks against the approved sample before release.

Laboratory

Our on-site laboratory

Chemical composition, microstructure, hardness, tensile strength and profile dimensions are verified in-house — not sent out and waited for.

Technician analysing aluminum samples on a benchtop direct-reading spectrometer
Direct-reading spectrometer — chemical composition
Technician examining aluminum microstructure with a metallographic microscope
Metallographic microscope — microstructure
Technician testing aluminum sample hardness on a hardness tester
Hardness tester — temper check
Universal tensile testing machine for measuring aluminum strength and elongation
Universal testing machine — tensile strength
Technician measuring an aluminum profile cross-section on a video measuring instrument
Video measuring instrument — profile dimensions

Tests

What we check and how

CharacteristicMethodFrequency
DimensionsVideo measuring instrument, calipers, micrometers and gauges against drawingFirst article and during production
Straightness, twist, flatnessSurface plate and feeler gauges, per the specified standardDuring production
TemperHardness testerEach aging batch
Mechanical propertiesUniversal testing machine — tensile strength, yield strength, elongationPer specification or on request
MicrostructureMetallographic microscopeProcess control and on request
Chemical compositionSPECTROMAX benchtop direct-reading spectrometer (Germany)Every melt
Dimensional tolerance gradeBetter than GB/T 14846 high-precision gradeEvery profile
Anodic film thicknessEddy-current thickness gaugeEach finishing batch
Powder coating thicknessEddy-current thickness gaugeEach finishing batch
Coating adhesionCross-cut test (ISO 2409)Each powder coating batch
Color and glossVisual comparison to master sample; gloss meterEach finishing batch

Documentation

Paperwork your QA team can file

  • Material (mill) certificate with chemical composition
  • First-article dimensional report for new profiles
  • Coating or anodizing thickness report on request
  • Final inspection record per shipment
  • Certificate of origin for customs, on request

Certifications

  • ISO 9001 Quality Management System
  • IATF 16949:2016 Automotive Quality Management System
  • ISO 14001:2015 Environmental Management System

Standards

We produce to recognised standards

Profiles are produced and inspected to the standard on your drawing, including:

  • GB/T 14846 (high-precision grade)
  • GB/T 6892
  • GB/T 5237
  • EN 755
  • EN 12020
  • ASTM B221

Service

One contact, start to finish

Full-process, one-stop service with a dedicated contact from enquiry to after-sales. From enquiry, material and profile selection and design through production, logistics and after-sales follow-up, the same person looks after your order.

Quality guarantee

Any product quality problem: return or replacement.

Our certifications

FAQ

Quality questions

What if there is a quality problem with my order?

Any product quality problem: return or replacement. Tell us what you found, with photos and quantities, and a dedicated contact handles the case through to resolution.

Do you use recycled aluminum?

No. We cast billets from primary aluminum (molten metal and ingot) only, with no recycled scrap added, and verify every melt on a spectrometer.

Do you provide mill certificates?

Yes. Material certificates showing chemical composition are provided per lot; tensile test results can be included where your specification requires them.

How do you confirm the temper?

By hardness testing after aging, with tensile testing where specified. Hardness is a quick, reliable check that aging achieved the target temper.

What happens if parts are out of specification?

Non-conforming parts are quarantined, the cause is investigated and corrected, and you are informed. Claims are handled according to the terms agreed in the quotation.

Start a project

Send a drawing. Get an engineer's answer.

Share a 2D drawing or 3D model and your volumes. An engineer reviews the section for manufacturability and comes back with a quotation, die cost and the questions that matter.

  • DFM review of your section before tooling
  • Itemized quote: die, profile, fabrication, finish
  • Engineering reply within one business day
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