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Aluminum Formwork Profiles for Concrete Construction

In short

Aluminum formwork systems cast concrete walls, slabs and columns with lightweight panels built from extruded profiles — a face skin with integral side ribs — that are pinned together on site and reused for many pours. CharMax extrudes formwork panel, rib, corner and beam profiles, typically in 6061-T6, and cuts and punches them for formwork system manufacturers.

Typical alloy
6061-T6
Profiles
Panel, rib, corner, beam
Uses
Walls, slabs, columns
Processing
Cut to length, punched
Documents
Mill certificates per lot

01How aluminum formwork works

Each formwork panel is made from extruded profiles: a flat face skin that shapes the concrete surface, joined to deep side ribs drilled for pins and wedges. Panels are light enough to be handled by hand, assemble quickly into walls and slabs, and — unlike timber — can be cleaned and reused for many pours, which lowers cost per floor on repetitive high-rise work.

02Profiles we extrude

Panel profiles

Wide face-skin sections with integral side ribs for wall and slab panels.

Ribs & stiffeners

Internal stiffeners that keep panel faces flat under concrete pressure.

Corner profiles

Internal and external corner sections for wall junctions.

Beams & bearers

Slab beams and support sections for deck systems.

03What makes a good formwork profile

  • Flat face skins — the face shapes every concrete surface
  • Straight, consistent ribs — pin holes must line up panel to panel
  • Stable wall thickness — predictable strength and weight
  • Certified 6061-T6 properties — documented with mill certificates for every lot

Tolerances are held better than the GB/T high-precision grade under our five-level quality control.

04What to send for a quote

The more of this you share, the faster and more accurate the quote. Missing something? Send what you have — we will ask.

  1. Profile drawings for each section
  2. Alloy and temper
  3. Cut lengths and hole-punching pattern
  4. Quantities per profile
  5. Packing and delivery schedule

Send your drawing

05Frequently asked questions

Which aluminum alloy is used for formwork?

6061-T6 is the standard choice: it combines the strength to resist concrete pressure with good weldability for fabricated panels.

Why use aluminum formwork instead of timber or steel?

Aluminum panels are light enough to handle by hand, assemble quickly and can be reused for many pours, giving a low cost per use and consistent concrete finishes on repetitive projects.

Do you supply complete formwork systems?

We extrude the profiles and supply them cut and punched to formwork system manufacturers. Tell us your system drawings and the level of fabrication you need.

Last updated September 17, 2026 · Reviewed by the CharMax Aluminum engineering team

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  • Engineering reply within one business day
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