Products
Aluminum Extrusion Products
Eight product lines built on one in-house chain — die design, extrusion, fabrication and finishing — so every part arrives machined, finished and ready to assemble.
CharMax Aluminum manufactures custom aluminum extrusions to drawing and standard profiles — heat sinks, enclosures, LED channels, T-slot framing, tubes and shapes, solar rails and architectural sections — in 6063, 6061, 6005A and 6082 alloys.
All products
Custom Aluminum Extrusions
Solid, semi-hollow and multi-hollow profiles developed from your drawing — die design through finished parts.
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Aluminum Enclosures
Hollow and clamshell housings with PCB guides and screw ports built into the section.
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Aluminum Heat Sinks
Straight-fin profiles in high-conductivity 6063, machined flat and anodized, cut to your length.
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LED Aluminum Profiles
Surface, recessed, corner and suspended channels in 6063-T5 with diffuser retention built in.
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Scooter, Bicycle & Sports Profiles
Scooter decks, bicycle tubes, roller-skate frames and fitness rails in 6061, 7005 and 7075.
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Phone Case, Flashlight & Camera Profiles
Phone cases, flashlight bodies and camera housings with cosmetic, evenly anodized surfaces.
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Hinge Profiles
Leaf-and-knuckle hinge sections cut to any length, drilled and anodized.
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Aluminum Formwork Profiles
Panel, rib, corner and beam profiles in 6061-T6 for aluminum formwork systems.
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Tubes, Angles & Channels
Square, rectangular and round tube, angles, channels and flat bar in 6063, 6061 and 6082.
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Bars, Rods & Flat Bars
Round rods, flat bars and strips from 1060 to 7075, cast from primary aluminum and cut to length.
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Aluminum Plate & Sheet
Pure and alloy aluminum plate and sheet from 1060 to 7075, cut to size and processed to drawing.
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T-Slot Framing Profiles
Metric 20–45 series framing, clear anodized, cut and machined for connectors.
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Solar Mounting Profiles
Rails, clamps, splices and brackets extruded to your racking drawings and anodized for outdoor life.
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Architectural Profiles
Window, door, curtain-wall, railing and louvre profiles finished to project color schedules.
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Product lines compared
Typical specifications per product line. Every line can be combined with CNC machining, finishing and assembly.
| Product | Key spec | Alloys / types | Finish or supply |
|---|---|---|---|
| Custom Aluminum Extrusions | 1060 – 7075 (6063 · 6061 · 7075…) | 20 lines, 600–2,000 t | Anodized, powder, e-coat |
| Aluminum Enclosures | One-piece hollow · two-shell | 6063-T5 · 6061-T6 | Anodized, powder, conductive |
| Aluminum Heat Sinks | 6063-T5 / 6063-T6 | ≈ 200–209 W/m·K | Cut-to-length or finished parts |
| LED Aluminum Profiles | 6063-T5 | Surface · recessed · corner · suspended | Mill lengths or cut to length |
| Scooter, Bicycle & Sports Profiles | Scooter, bicycle, skate, fitness | 6061 · 6063 · 7005 · 7075 | IATF 16949:2016 |
| Phone Case, Flashlight & Camera Profiles | Phone cases, flashlights, cameras | 6063 · 6061 · 7075 | CNC to drawing |
| Hinge Profiles | Continuous (piano) and custom | 6063-T5 · 6061-T6 | Enclosures, cabinets, doors, cases |
| Aluminum Formwork Profiles | 6061-T6 | Panel, rib, corner, beam | Mill certificates per lot |
| Tubes, Angles & Channels | Tube, angle, channel, flat bar | 6063-T5 · 6061-T6 · 6082-T6 | Mill, anodized, powder coated |
| Bars, Rods & Flat Bars | Round rod · flat bar · strip | 1060 · 6061 · 6063 · 7075 | Mill lengths or cut to length |
| Aluminum Plate & Sheet | 1060 · 1100 | 3003 · 5052 · 6061 · 7075 | Panels, enclosures, molds, fixtures |
| T-Slot Framing Profiles | 20 · 30 · 40 · 45 mm | 6 · 8 · 10 mm | Cut, end tapping, access holes |
| Solar Mounting Profiles | Rails, clamps, splices, L-feet | 6005A-T6 · 6063-T5 | Mill certs, dimensional reports |
| Architectural Profiles | 6063-T5 / T6 · 6060 | Windows, doors, curtain wall | Project-labelled deliveries |
FAQ
Frequently asked questions
What aluminum extrusion products does CharMax make?
Custom profiles to drawing, extruded heat sinks, electronics enclosures, LED profiles, T-slot framing, tubes, angles and channels, solar mounting rails and architectural profiles — extruded, machined and finished in-house.
Do I need a custom die, or can I use a standard profile?
If a standard section from our profile library fits, you avoid die cost and lead time. If the part needs integrated features or a specific envelope, a custom die usually pays for itself quickly through fewer machining steps.
Can you supply finished parts rather than raw profiles?
Yes. Most orders ship as cut, machined and finished parts, labelled to your part numbers.
Start a project
Send a drawing. Get an engineer's answer.
Share a 2D drawing or 3D model and your volumes. An engineer reviews the section for manufacturability and comes back with a quotation, die cost and the questions that matter.
- DFM review of your section before tooling
- Itemized quote: die, profile, fabrication, finish
- Engineering reply within one business day