Alloys · 6063

6063 Aluminum Alloy for Extrusions

In short

6063 is the most widely extruded aluminum alloy — an aluminum–magnesium–silicon alloy prized for its smooth surface, excellent anodizing response and ease of extrusion into thin, complex shapes. In T5 and T6 tempers it offers medium strength (roughly 175–245 MPa tensile) and high thermal conductivity (about 200 W/m·K), which makes it the default for architectural, LED, heat sink and framing profiles.

Recessed aluminum LED profile with mounting flanges, clear anodized
6063-T5 LED channelCharMax Aluminum
Designations
EN AW-6063 · UNS A96063
Main elements
Mg 0.45–0.9 % · Si 0.2–0.6 %
Tempers
T4 · T5 · T6 · T66
Density
2.69–2.70 g/cm³
Conductivity
≈ 200–209 W/m·K

01Chemical composition

ElementSiFeCuMnMgCrZnTi
Weight %0.20–0.6≤ 0.35≤ 0.10≤ 0.100.45–0.9≤ 0.10≤ 0.10≤ 0.10

Registered limits; remainder aluminum. Magnesium and silicon combine as Mg₂Si, the phase that hardens the alloy during aging.

02Mechanical and physical properties

Property6063-T56063-T6
Tensile strength Rm≈ 175–190 MPa≈ 215–245 MPa
Yield strength Rp0.2≈ 130–145 MPa≈ 170–215 MPa
Elongation≈ 7–12 %≈ 8–12 %
Hardness≈ 60 HB≈ 70–75 HB
Thermal conductivity≈ 209 W/m·K≈ 200 W/m·K
Elastic modulus≈ 69 GPa≈ 69 GPa

Indicative ranges spanning typical EN 755-2 minimums and published typical values. Guaranteed minimums depend on temper, wall thickness and profile type — the mill certificate for each lot is the controlling document.

03Why 6063 is chosen

  • Surface quality. Extrudes with a smooth, bright surface — ideal for visible profiles.
  • Anodizing. Produces even, clear and colored anodic finishes, including architectural classes.
  • Complex shapes. Flows easily through dies, allowing thin walls, fine fins and multi-hollow sections.
  • Thermal conductivity. Among the highest of the extrusion alloys — the reason heat sinks use it.

04Typical applications

  • Window, door and curtain-wall profiles
  • LED channels and lighting housings
  • Heat sinks and electronics enclosures
  • T-slot framing and furniture
  • Railings, trims and decorative profiles
  • Irrigation and general-purpose tube

Need more strength? Compare with 6061 in our 6061 vs 6063 guide.

05Frequently asked questions

Is 6063 aluminum strong?

6063 is a medium-strength alloy: about 175–190 MPa tensile in T5 and 215–245 MPa in T6. That is ample for architectural, framing and thermal parts; for highly loaded structures, 6061, 6005A or 6082 are stronger.

Can 6063 aluminum be welded?

Yes, 6063 welds well by TIG and MIG, typically with 4043 or 5356 filler. Welding softens the heat-affected zone, so structural designs account for reduced strength near welds.

What is the difference between 6063-T5 and 6063-T6?

Both are artificially aged. T5 is press quenched; T6 is fully solution treated (or press quenched fast enough to match), reaching higher strength — about 215 MPa minimum tensile versus about 175 MPa for T5.

Last updated September 17, 2026 · Reviewed by the CharMax Aluminum engineering team

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